Martin Reischl Bügeltechnik
Production Of Industrial Ironing Equipment
Workshop
Overview
Replacement of the steam valve 41010
Maintenance of the steam valve 41010
Replacement of Foam rubber cover handle 41022
Replacemaent of the control knob 4101
Replacement of the control lever 4102
Replacement of the handle PA 41021
Replacement of the handle holder 41024
Replacement of the steam valve 41010
Loosen the circlip 4103 and remove the two spacers.
Loosen the hex socket screw of the control lever 4102.
Remove the control lever and the spring.
Loosen and remove the steam valve 41010.
Tighten a new steam valve until there is a distance of around 1 mm between the iron body and the steam valve.
Mount at first the spring 4106 and then the control lever and tighten the hex socket screw.
Readjust the steam regulation. ( see manual )
Maintenance of the steam valve 41010
Loosen the circlip 4103 and remove the two spacers.
Loosen the hex socket screw of the control lever 4102.
Remove the control lever and the spring.
Loosen and remove the steam valve 41010.
Loosen the snap ring 4108 with a snap ring pliers.
Remove the bushing 4107, the spring 4106 and the tappet 4105.
Loosen the valve seat 4104 with a small screw driver from the bottom side of the steam valve and remove the valve seat upwards.
Mount a new o-ring 41017 on the valve seat 4104.
Mount four turns of teflon band to the thread of the valve seat. (Take care that the you not close the drillings with the teflon band and that the band is tight on the thread )
Remove with a dental pick carefully the old o-ring from the valve body.
Clean inside the valve body the running surface of the tappet .
Blow out the valve body with compressed air.
Install a new seat valve 4104 into the valve body 41014 and tighten it with a small screw driver from the bottom of the steam valve ( Take an old tappet to push the valve seat down to hold it in place while you thighten it )
Blow out the valve body again with compressed air to remove small particles and rests of teflonband.
Mount a new o-ring 41012 on the tappet. Spread a little amount of fitting lubricant on the mounted o-ring.
Push the new tappet 4105 into the valve body 41014.
Install a new spring 4106.
Push a new bushing 4107 into the valve body and fix it with a new snap ring 4108.
Mount a new teflon quad ring 41013 on the valve body.
Mount four turns of teflon band on the thread of the valve body. Take care that you not close the lateral drillings with the teflon band.
Remove the supernatant teflonband with a sharp knife.
Tighten a new steam valve until there is a distance of around 1 mm between the iron body and the steam valve.
Mount at first the spring 4106 and then the control lever and tighten the hex socket screw.
Readjust the steam regulation. ( see manual )
Replacement of Foam rubber cover handle 41022
Loosen the cap nuts M6 with two socket wrenchs.
Remove the handle PA 41021 from the handle holder 41018.
Pull the front of the handle PA 41024 out of the foam rubber handle 41022.
Pull of the foam rubber handle from the rear handle PA.
Push a new foam rubber handle 41022 on the rear handle PA 41024.
Push the front of the handle PA in the foam rubber handle.
Push the threaded rod with cap nut and washer through the handle PA 41021 and the handle holder 41024.
Tighten the cap nuts M6 with two socket wrenchs.
Replacemaent of the control knob 4101
Loosen the screw of the control knob with a screwdriver and an open end wrench 7mm.
Tighten a new control knob with above named tools.
Replacement of the control lever 4102
Remove control knob with a screw driver and an open end wrench 7mm.
Loosen the circlip 4103 and remove the two spacers.
Loosen the hex socket screw of the control lever 4102 and remove the control lever.
Install a new control lever 4102 and tighten the hex socket screw.
Install new spring, spacers and circlip 4103.
Readjust the steam regulation. ( see manual )
Replacement of the handle PA 41021
Loosen the cap nuts M6 with two socket wrenchs.
Remove the handle PA 41021 from the handle holder 41018.
Push the threaded rod with cap nut and washer through the new handle PA 41021 and the handle holder 41024.
Tighten the cap nuts M6 with two socket wrenchs.
Replacement of the handle holder 41018
Loosen the cap nuts M6 with two socket wrenchs.
Remove the handle PA 41021 from the handle holder 41018.
Loosen the hex socket srews M6 of the handle holder 41018.
Remove the handle holder from the iron body.
Renew the isolator 41020.
Install the new handle holder 41018 with new screws 41019 on the iron body ( use red Locktite 41026 ) and tighten the screws .
Push the threaded rod with cap nut and washer through the new handle PA 41021 and the handle holder 41024.
Tighten the cap nuts M6 with two socket wrenchs.
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